How to use the mesh cable tray modification tool

To turn a mesh cable tray, make strategic cuts in the side wires, bend the tray at the cut, and reinforce the corner with brackets or couplers for stability.Step-by-Step Guide1. Plan the Turn: Determine the angle and location where the tray needs to turn, such as a 45° or 90° corner, and ensure the bend radius is suitable for the cables you will run, especially Ethernet or fiber optic cables . 2. Make Strategic Cuts: Use bolt cutters or an angle grinder to cut a V-shape or small section from the side wires at the point where the tray will bend. This allows the mesh to flex without compromising structural integrity . Avoid hacksaws as they are slower and less precise . 3. Bend the Tray: After cutting, carefully bend the tray at the cut to form the desired angle. Ensure the bend is smooth to prevent sharp edges that could damage cables . 4. Reinforce the Corner: Use compatible couplers, brackets, or support arms to reinforce the bend. This ensures the tray maintains its load-bearing capacity and meets safety standards . 5. Protect Cut Ends: Apply cold galvanizing spray, anti-corrosion paint, or rubber caps to the cut ends to prevent rust and maintain electrical safety . 6. Verify Support and Compliance: Ensure the modified tray is properly supported with wall brackets, drop rods, or ceiling mounts, and check that the installation complies with NEC Article 392 or local electrical codes .Tips for Safe and Effective InstallationAlways wear safety goggles and gloves to protect against metal shards .Maintain proper spacing and avoid overfilling trays at corners to prevent cable damage .Use long mesh sections (e.g., 10 ft.) when possible to reduce the number of cuts and bends .Plan bends in advance to minimize material waste and labor time . By following these steps, you can turn a mesh cable tray efficiently and safely, creating custom routing paths that fit your installation requirements while maintaining structural integrity and compliance.