Professional busbar sizing calculator with current-carrying capacity per IEC 61439, temperature rise analysis, short-circuit withstand (thermal & mechanical), skin/proximity effect derating, voltage drop, bolted joint analysis, and copper vs aluminum cost comparison. Free. Calculating conductor size is very important to the electrical and mechanical properties of a bus bar. Electrical current-carrying requirements determine the minimum width and thickness of the conductors. Select a. At the heart of any low voltage switchgear design are five interacting elements: Among them, the busbar system carries the greatest continuous electrical burden. If it is undersized or badly arranged, the system runs. Busbars are used within electrical installations for distributing power from a supply point to a number of output circuits. They may be used in a variety of configurations ranging from vertical risers, carrying current to each floor of a multi-storey building, to bars used entirely within a. Starting from a single copper plate and going to multilayer busbars, the influence of the external shape of the sheet, of the number and the nature of holes and apertures are considered. Of course we can't bend it, roll it, or string it like wires.